Posts about Custom Printing

Printwork: Custom Print Production That Delivers Impact.

September 4th, 2008

248creative can produce a full range of customized products from business cards & brochures to t-shirts, promotional items & product packaging.

248creative is your one stop production source. Headquartered in Oakland County, Michigan along the Big Beaver corridor in Troy, 248creative is your central source for all of your custom printing needs, from paper to t-shirts.

We have the best products on the market, hands down. Our broad base of strategic partnerships allow us to deliver the highest quality products at very competitive prices. We only deal with the best vendors in the industry. No matter what your idea is, we have the resources to produce it… branded and ready to go in vibrant full color or etched by laser.

brochures • business cards • mailers • postcards • full color t-shirts • packaging • point of sale displays • hats • aprons • menus • signage • printed vinyl • stickers • embroidery • canvas • presentations • reports • screen printing • media kits • lapel pins • glassware • folders • posters • static window vinyl • wide format printing • sell sheets • booklets • vehicle wraps • laser etched fleece garments •

Business Cards

September 4th, 2008

One thing we can say without a doubt is that we can stand strong behind the quality of our business cards. Definitely the first impression of any business relationship, you want to make sure your business card really delivers the message you want to send. You also want to make sure you make it to the “keep” pile so you stay at the front of your contacts’ minds.

As a staple of our business, we pay special attention to each and every card order that comes through our doors. Our quality is top notch, and there’s no creative ceiling to what we can produce. You can either provide us with your artwork or we can help you design a professional card that will deliver results.

Less than $50 will get you started with top quality paper stocks and full color printing (front and back of course). We have all the options you need to stand out, from die cutting to UV coating.

Production Options

  • Die Cutting (Rounded Corners & Specialty Shape Cuts)
  • UV Coating
  • Spot UV
  • Metallic Foils
  • Scoring (Folding Business Cards)
  • LIVE Media Cards (Mini DVD Business Cards)

Material Options

  • 12pt Matte Premium Sheet
  • 130lb. Recycled Velvet Cover Stock
  • 14pt Cover Stock
  • 16pt Heavy Cover Stock

Brochures

September 4th, 2008

Need a high quality, high impact full color brochure? Your customer’s image or product story is only as good as how their brochures represent their company, products and/or services. Our superior print fidelity is second to none.

You can produce a beautiful, high class brochure at a very affordable cost. With the industry’s widest selection of paper stocks, coating, folding and finishing options, your customers will experience the difference.

Your customers can also share their commitment toward conserving natural resources by choosing from our recycled paper stock options. Plus, all of our inks have always been vegetable based and eco-friendly. We really do offer you and your customers more!

248creative Adds 100% Organic Cotton Tshirts

September 4th, 2008

Organic Tshirts are a sustainable solution to the ecological problems inherent in conventional cotton production.

Conventionally grown cotton is very pesticide intensive, consuming up to 25% of the world’s pesticides while only taking up 3% of the earth’s farmland. The chemicals used are very toxic, rendering the farmland unusable after several harvests if they are not rotated with alternate crops on a regular basis.

According to HAE NOW:

A year 2000 USDA study revealed that eighty-four million pounds of pesticides were sprayed on cotton in the U.S.A, ranking it second behind corn. Some of these toxic chemicals include the infamous defoliant Paraquat and insecticides like Parathion which is 60 times more toxic that DDT! In fact, the EPA considers 7 of the top 15 pesticides used on cotton as “likely” or “known” human carcinogens.”

In addition to the environmental benefits of using organic cotton, there are quality implications too. The shirts we chose to use for 248creative.com clients are a very clean knit garment, they are comfortably tapered, and overall a very high quality product. We’re in love with them, they line our own closets.

I’m wearing one now.

What is Dye Sublimation?

September 4th, 2008

We constantly get customers that are trying to get their projects to stand out. A lot of times they’ll be attempting to model a style they’ve seen in a boutique or specialty store, but they don’t know what process to ask for to get the effects they seek. Dye sublimation is such a process.

For the record, dye sublimation can be used on many substrates, from photo paper to ceramic tiles. This post focuses specifically on dye sublimation as a garment decoration technique.

While avoiding the superdork explanation of the chemical process involved in dye sublimation, I’ll sum it up.

  1. Print dye on special paper from a modified printer or on an offset machine.
  2. Press onto a light-colored polyester shirt with a heat press
  3. dye turns to gas and dyes the plastic polymers in the polyester shirt

Dye sublimation is permanent and will not crack like plastisol inks (conventional screen printing inks), which are dense, opaque and sit on top of the tshirt. The dyes used in dye sublimation are reactive and fuse with the fabric, becoming a part of it. This results in a totally smooth “handless” print which is a permanent part of the garment.

One side benefit of the dyes lacking the same density as plastisol, is that you can print over seams in garments. This allows creative designers to make odd placement prints and all-over prints, without ink pooling up undesirably along garment seams. These styles sell ridiculously fast.

Another thing to take into account in that dye sublimation is a FULL COLOR decoration technique. This saves you having to worry about designing for spot color separations and other technical limitations with conventional screen printing.

Garment Requirements

As stated before, dye sublimation works with plastics… which polyester is. Cotton is not, therefore we can’t use dye sublimation techniques on cotton, or any natural fiber garments. There are sprays you can use which mist a fine layer of polymer onto a shirt for the dye to combine with, but they are hit or miss in our experience. Even then, we would only use the prep spray on 50/50 blends so there was some polyester to bond with (we still weren’t thrilled with this). Like I said, we don’t do it anymore, we only use garments that have been designed for sublimation.

For many, this in not a limitation at all though. Polyester has come a long way from 1978 and the new generation of apparel manufacturers that deal in polyester have taken great strides in matching the softness of cotton while adding some pretty sophisticated moisture-wicking features to their tshirts.

Garment color options are more limited with dye sublimation. Because we’re dealing with dye and not ink, there’s no way to sublimate dark garments. You can’t add some blue to a can of black ink and it instantly becomes blue… no, its black. The same principle is in effect here. So far the darkest we’ve been able to get a good result from is about terracotta level. Anything darker and you get considerable muting of the image.

We did come up with the workaround of using white shirts and dye sublimating the whole tshirt to a different color with design in place, and it does work, albeit with minor inconsistencies, but dye sublimation dyes aren’t cheap and this definitely would add to your production cost.

Price

Speaking of cost, what kind of expense should you expect using dye sublimation? There are a couple variables here, namely dye cost, paper cost, and garment cost. The dyes used in this process are definitely more expensive than conventional plastisol (screen printing) inks, about $1000 a set (4 liters of CMYK), but depending on how much coverage you have in your designs you can make that stretch. The paper cost isn’t high, but it is a cost that doesn’t exist in screen printing (unless you’re printing transfers), and must be factored. Garment price is also an issue. At 248creative, we charge $3 for a 100% Cotton Tee. The wicking polyester equivalent would be about $10. So it is a more expense process, but that’s also why it commands a higher price.

We charge between $20 and $35 each for a finished tshirt, depending on how much ink is used ($35 being an all-over print). When you take into account that we are talking about full color printing, dye sublimation is very competitive with its closest quality neighbor, direct-to-garment printing. I’ll post a comparison between the two options in the future.

Summary

Dye sublimation is a hot decoration method that definitely moves off the shelves. For the slightly higher production cost, you can command a much higher price from your retail buyers as well as end users. Consider it!

If you have any questions or would like a quote on a dye sub project,
Contact Us!

We Now Carry Alternative Apparel

September 4th, 2008

We’ve added a new garment option!

Alternative apparel makes the coolest, lightest, softest and most killer shirts around. Their cuts and materials are BETTER than American Apparel, which is a tall order to fill. We’re starting out with a girlie style and a unisex style. They’re well tailored and fitted, we’re sure you’ll dig them.